Introduction
This document outlines essential safety procedures for aerial apparatus made from polyester webbing (referred to as “webbing”), including aerial straps, their metal components, and cotton covers (e.g., cotton-covered straps or loops).
Lifespan
The maximum lifespan of the assembled product is determined by the shortest lifespan.*
Synthetic Fibres (Polyester Webbing) - 7 years*
- Firetoys Aerial Straps
- Firetoys Long Loop Aerial Straps
- Firetoys Shorty Strap
Natural Fibres (Cotton Cover) - 5 years*
- Prodigy Cotton Covered Aerial Straps
- Prodigy Cotton Covered Aerial Loops
Metal Components - indefinite*
*For more information see here.
Inspection
Regular inspections are critical to ensure the safety of the equipment. Follow these guidelines for all components.
Before First Use
- Photograph the apparatus to document its original condition.
- Inspect the full length for any imperfections.
Before Each Use
- Maintain a usage and inspection log, including any incidents.
Visually inspect the webbing (including keeper/wrist lock if present) for:
- Cuts, tears, abrasions
- Signs of deterioration or exposure to heat, alkalis, or corrosives
- Broken, cut, or worn threads
- Pay close attention to high-wear areas: attachment points, connectors, sewn joints.
- Check hardware for cracks, deformation, wear, or corrosion.
Inspect cotton covers for:
- Frayed or worn fibres
- Damage to eyes or attachment points
- Contamination (e.g., dirt, oil, chemicals)
- Loosening of splicing, whipping, or stitching
- Monitor the condition of all connections within the rigging system.
- Ensure all components are correctly positioned and rigged.
Full Inspection (Every 6 Months)
A competent person must perform a thorough inspection every six months.
Record:
- Date, inspector’s name, and photographic documentation
- Comparison to original condition
Key Checks:
- Inspect the full length of the webbing, especially high-stress areas.
- Bend webbing into a U-shape to detect stiffness or crunchiness.
- Check for lumps, kinks, or irregularities indicating internal damage.
- Remove hardware (except fixed O-rings) to inspect attachment points.
Inspect hardware for:
- Cracks, distortion, corrosion
- Abrasion, burrs, loose or worn parts
- Heat discoloration (100°C), frays, cuts
- Seized moving parts or missing components
- Document all defects with photos and compare to original records.
- Contact the manufacturer if any concerns arise.
Cotton Cover
- Inspect for cuts, tears, abrasions, or deterioration.
- Smell for mildew or chemical contamination.
Cleaning
Washing
- Remove hardware before washing.
- Rinse in clean, cold water. If still soiled, wash in warm water (max 40°C) using pure soap or mild detergent (pH 5.5–8.5).
- Machine washing is allowed only if the product is placed in a protective bag.
- Rinse thoroughly in clean, cold water.
- If hardware cannot be removed (e.g., O-rings), handwash only and dry immediately.
Drying
- Never tumble dry—this weakens the fibres and compromises safety.
- Dry indoors in a well-ventilated area, away from sunlight.
- Hang to dry; use a fan to speed up drying if needed.
- Ensure the webbing is completely dry before use.
